Strain Gauge and Potentiometer Meters
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Strain Gauge and Potentiometer Meters
CONFIGURATOR
GENERAL ORDERING INFORMATION:
Specify Meter Color & Digit Size, Meter Power and a Signal Conditioner from the list below. Specify Analog Output, Setpoint Output and Digital Interface if needed. These meters are shipped with a standard configuration and range shown below for each signal conditioner and output option type. All information for making changes is covered in the supplied Owners Manual. For other scalings or configurations, add the SC (Special Configuration) option.
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Features
- Available in two digit heights: 0.56″ for panel mounting, 5.0″ (Mighty-5) for long-distance viewing.
- 0.2, 2, 20, 200 and 660 V ranges.
- 2, 20, 200 mA and 5 A ranges.
- All ranges factory calibrated.
- 4 1/2 to 5 digit resolution.
- Scalable via front panel pushbuttons or computer for display in engineering units.
- Span adjust from 0 to ±99,999
- Zero adjust from -99,999 to +99,999
- Peak value display and auto-tare.
- Up to 60 conversions per second.
- Selectable fixed right-hand zero with rounding.
- 5, 10 or 24 Vdc transducer excitation supply.
- Ratiometric compensation for variations in excitation voltage.
- External controls for reset, meter hold, decimal points, and tare.
- Choice of isolated plug-in options for control and computer interface:
dual relays, 4-20 mA & 0-10 V analog output, RS232/485 serial I/O, low voltage AC & DC power. - 1/8 DIN version environmentally sealed to NEMA-4X from front panel.
- 1/8 DIN version certified to UL 3101-1, CAN/CSA-C22.2, EN 61010-1 (CE Mark).
Description
Micro Series digital process and strain panel meters are a cost-effective solution to a wide variety of monitoring and control applications which require a scalable readout from strain gauges or from process signals such as 4-20 mA, 0-5 V or 0-10 V. They are also ideal for use in potentiometer follower applications, where the transducer output is a changing resistance.
Scalable to Five Full Digits
The display may be scaled to five full digits from -99,999 to +99,999 from the front panel to read directly in engineering units, such as PSI. Three scaling methods are selectable: scale and offset, two-point method, and system-level calibration using actual transducer signals. All ranges are precalibrated at the factory, so that recalibration is not needed when changing ranges or signal conditioners.
With the Micro process meter, strain gauges with a 20 mV output can be scaled to display up to 10,000 counts, while outputs of 200 mV can be scaled to 99,999 counts. With the Micro load cell meter, strain gauges with a 20 mV output can be scaled to the full 99,999 counts.
Isolated Excitation Supply
5, 10, and 24 Vdc isolated excitation outputs are standard to power strain gauge bridges and 4-20 mA transmitters, eliminating the need for an external supply. When powering strain gauges or potentiometers, the 5 or 10 Vdc excitation is monitored by the meter to eliminate errors caused by excitation voltage variations.
Fast Read Rate and Signal Filtering
The displayed readings and the data outputs can be separately selected to be either unfiltered or filtered.
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An unfiltered selection updates after each conversion for fastest response, up to 60/sec, while integrating the input signal over a full power cycle. Fast read rate provides true peak readings and aids in control applications.
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A batch-average filter selection averages each 16 conversions for an update every 1/4 sec.
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An adaptive moving average filter selection provides a choice of 8 time constants from 80 ms to 9.6 s. When a significant change in signal level occurs, the filter adapts by briefly switching to the shortest time to follow the change, then reverts back to its selected time constant. Another choice is Auto, which provides an automatic time constant selection based on the signal noise characteristics.
Advanced Meter Features
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Auto-tare allows the display to be zeroed for any input signal. This is normally achieved by applying a switch closure or logic signal at the rear connector. The tare value is stored in non-volatile memory and is retained when power is removed.
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Peak value of the input signal is automatically captured and may be displayed via a front panel pushbutton command or control signal at the rear connector. Other controls via the rear connector include meter hold, meter reset, peak reset, and decimal point selection.
Rate & Custom Curve Fit Options
An Extended Micro computer board can display rate based on successive readings. It also allows exceptionally accurate custom curve linearization, for example to read out liquid volume or rate of flow in a horizontal cylindrical tank based on level reported by a 4-20 mA transmitter. For setup, up to 240 data points can be input into a computer spreadsheet or text file by the user. The computer then calculates spline-fit segments, which are downloaded into the meter via RS232.
Built-in Flexibility
Plug-in isolated analog output, dual setpoint controller, and RS232/485 serial communications boards can upgrade the Micro and Mighty Series process meters from a stand-alone monitor to system interface and control.
Micro Series meters can be powered from 95-240 Vac ±10% and 95-370 Vdc, or optionally from 12-34 Vac and 10-48 Vdc. Any setup functions and front panel keys may be locked out for simplified usage and security. The popular 1/8 DIN version with 0.56″ high digits is environmentally sealed to NEMA-4X (IP65) from the front when panel mounted, and is available with red or green LEDs.
Specifications
DC Voltage
| DC Voltage Range | Resolution | Input Ohms | Error at 25°C ±1 count |
| ±200.00 mV | 10 µV | 1 G | 0.01% FS |
| 2.000 V | 100 µV | 1 G | 0.01% FS |
| 20.000 V | 1 mV | 1 M | 0.01% FS |
| 200.00 V | 10 mV | 1 M | 0.01% FS |
| 660.0 V | 100 mV | 1 M | 0.03% FS |
DC Current
| DC Current Range | Resolution | Input Ohms | Error at 25°C ±1 count |
| 2.0000 mA | 0.1 µA | 100 | 0.01% FS |
| 20.000 mA | 1.0 µA | 10 | 0.01% FS |
| 200.00 mA | 10 µA | 1 | 0.01% FS |
| 5.000 A | 1.0 mA | 0.01 | 0.04% FS |
DC Voltage & Current
| Display | |
| Readout | 5 digits, 7-segment |
| Digit Height | Available with 0.56", 1.0", 4.0" or 5.0" digits. |
| Color | High brightness red. Green available with 0.56" digits. |
| Range | -99999 to +99999 |
| -99990 to +99990 (selectable count by 10 with rounding) | |
| Indicators | Minus sign, 2 red LED lamps |
| Display | |
| Readout | 5 digits, 7-segment, 14.2 mm (.56") |
| Color | Red or green LED |
| Range | -99999 to +99999 or -99990 to +99990 |
| (count by 10 with rounding) | |
| Indicators | Minus sign, 2 red LED lamps |
| A-to-D Conversion | |
| Technique | Concurrent Slope™ (Pat 5,262,780) |
| A-to-D Rate | 60/s at 60 Hz, 50/s at 50 Hz |
| Output Update | 56/s at 60 Hz, 47/s at 50 Hz |
| Display Update | 3.5/s at 60 Hz, 3/s at 50 Hz |
| Accuracy | |
| Span Tempco | 0.003% of reading/°C |
| Zero Tempco | 0.1 counts/°C |
| Noise Rejection | |
| CMR, DC to 60 Hz | 130 dB |
| NMR at 50/60 Hz | 90 dB with min filtering |
| Maximum Signal | |
| Max applied voltage | 660 Vac for 20, 200 & 600 V ranges, 125 Vac other ranges. |
| Overcurrent protection | 25x for 2 mA, 8x for 20 mA, 2.5x for 200 mA, 1x for 5 A. |
| Power | |
| Voltage, std. | 95-240 Vac ±10% and 95-370 Vdc |
| Voltage, opt. | 12-34 Vac and 10-48 Vdc |
| Frequency | DC or 49-440 Hz |
| Power isolation | Safety-rated to 250 Vac, meter ground to earth ground, DC to 60 Hz, 4.2 kVp per High Voltage Test |
| Excitation Output | |
| 5 Vdc | 5 Vdc ±5%, 100 mA max |
| 10 Vdc | 10 Vdc ±5%, 120 mA max |
| 24 Vdc | 24 Vdc ±5%, 50 mA max |
| Output isolation | 50 Vdc to meter ground |
| Connector Pin Assignments |
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| Environmental | |
| Operating Temperature | 0°C to 60°C |
| Storage Temp. | -40°C to 85°C |
| Relative Humidity | 95% at 40°C, non-condensing |
| Protection | NEMA-4X (IP-65) when panel mounted |
Application Examples
Potentiometer Application
In potentiometric (or pot follower) applications, the signal from a sliding contact voltage divider can be converted to engineering units such as position, level or percentage. By operating in a ratiometric mode, the meter will remove any effects caused by variations in the excitation supply output.
For use with a 1 kohm potentiometer, the recommended applied excitation voltage is 10 V, and a 2 kohm resistor should be placed in series with the excitation output and excitation return leads. This will allow the meter’s 2.0000 V scale with a high input impedance of 1 Gohm to be used.
Potentiometer Application
The isolated 24 Vdc, 50 mA excitation output, which is standard with all Micro meters, is ideal for powering two-wire, 4-20 mA transmitters. The same two wires are used to apply voltage and carry the output current. Inside the meter, the 4-20 mA current is dropped across a 10 ohm resistor and sets up a 40-200 mV voltage, which is then sensed by the meter and scaled to engineering units.
Testing with peak detection
Destructive testing is an ideal application for the Micro strain meter. Peak readings are automatically captured at rates up to 60 per second, while the display updates at a legible 3.5 readings per second. The peak reading can be recalled at the push of a button or be transmitted via RS232 or RS485. The meter provides isolated 10 Vdc power for up to four (4) the strain gauges and can be scaled to read out directly in engineering units from -99,999 to +99,999.
Custom curve linearization
The Micro DC meter with the Extended main board option allows exceptionally accurate custom curve linearization. For setup, up to 240 data points can be entered into a spreadsheet. The system then creates multiple non-linear spline-fit segments, which provide much better accuracy than linear segments.
One application, as illustrated, is the readout of volume of irregularly shaped tanks based on measured liquid level or pressure. Altimeters and thermistors are further applications.
Rate from successive readings
The Extended computer board allows the display of rate based on successive readings, for instance flow rate based on changes in liquid level or static pressure in a tank.
In the above illustration, the meter displays the rate in gallons at which a horizontal tank is being emptied. The input to the meter can be nonlinear, since only the linearized readings are compared for the determination of rate.
Micro-P Specifications
Mighty-5 Specifications
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